22*58mm Ceramic Tube Fuse
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22*58mm Ceramic Tube Fuse

22*58mm Ceramic Tube Fuse

The 22x58mm cylindrical ceramic tube fuse is engineered for high-capacity overcurrent and short-circuit protection in industrial electrical systems, power distribution switchgears, and renewable energy sectors (Photovoltaic and Battery Energy Storage Systems).

Description

Product Overview

 

The 22x58mm cylindrical ceramic tube fuse is engineered for high-capacity overcurrent and short-circuit protection in industrial electrical systems, power distribution switchgears, and renewable energy sectors (Photovoltaic and Battery Energy Storage Systems). Designed and manufactured in strict accordance with IEC 60269 and UL 248 standards, this series provides precise fault isolation and maximum safety under demanding electrical environments. 

 

Technical Specifications

 

Parameter

Technical Data and Verifiable Standards

Product Dimensions

Standard 22x58 mm (Cylindrical Body)

Rated Voltage (Un)

500V AC / 690V AC / 1000V DC

Rated Current (In)

1A, 2A, 4A, 6A, 8A, 10A, 12A, 16A, 20A, 25A, 32A, 40A, 50A, 63A, 80A, 100A, 125A

Utilization Category

GG (Full-range breaking for general applications)

AM (Partial-range breaking for motor circuits)

GPV (Solar Photovoltaic DC protection available upon request)

Rated Breaking Capacity

120kA AC (at 500V/690V) / 50kA DC (at 1000V)

Material Compliance

RoHS Compliant, REACH Compliant

Certifications

CE, IEC 60269 Verification Test Reports available

 

Technical Features and Manufacturing Process

 

B2B buyers and engineers evaluate components based on material science and verifiable tolerances. Our automated production line ensures the following physical benchmarks:


99.99% Pure Silver Elements: We utilize only 99.99% pure silver ribbon elements with precision-stamped notches. This guarantees an exceptionally low internal resistance, minimizing power dissipation (Watts) and preventing thermal drifting during continuous 24/7 operations.
C800 High-Density Alumina Ceramic Body: The outer tube is constructed from high-grade C800 alumina ceramic, providing a tensile strength exceeding 200 MPa and thermal shock resistance up to 300 degrees Celsius. This prevents tube bursting or shattering during high-energy short-circuit interruptions (120kA).
Controlled Quartz Sand Filling (99.5% SiO2): The arc-extinguishing medium consists of chemically washed, solidified, and granulated quartz sand with a grain size strictly controlled between 0.15mm and 0.35mm. It is compacted via high-frequency automated vibration to eliminate air pockets, ensuring instantaneous arc cooling.
T2 Copper End Caps (Nickel or Silver Plated): Terminal caps are stamped from high-conductivity T2 copper (greater than or equal to 99.9% Cu), finished with a 3 to 5 micron nickel or silver plating layer. This configuration keeps contact resistance under 0.3 milliohms, preventing localized temperature rise at the fuse holder contact points.
100% Automated Cold Resistance Testing: Every single fuse undergoes a digital kelvin-bridge resistance test prior to packaging. Fuses outside a +/-3% tolerance band are automatically rejected, ensuring absolute consistency in time-current (I-t) characteristics across mass production batches. 

 

Custom Manufacturing and OEM/ODM Services

 

We offer flexible contract manufacturing capabilities for global distributors, brand owners, and system integrators.


Electrical Profile Adjustments: Customization of fast-acting configurations, specialized time-delay characteristics, or tailored I2t pre-arcing values to match specific semiconductor or inverter protective coordination.
Private Labeling and Surface Marking: Permanent, high-contrast fiber laser marking on the ceramic body or metal caps. Custom contents include your brand logo, specific catalog numbers, batch barcodes, and international certification marks.
Structural Modifications: Supply of standard cylindrical caps, bolt-on tags (offset or centered tags for busbar mounting), or striker-pin indicators for micro-switch fault signaling integration.


MOQ Thresholds:
Standard specifications with custom laser marking: MOQ 2,000 pcs.
Fully customized electrical profiles or dimensions: MOQ 10,000 pcs. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.
Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.
Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.
End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.
Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Supply Chain, Packing and Logistics Data

 

Production Capacity: 800,000 pieces per month across automated assembly lines.


Standard Lead Times:
In-stock items: 3 to 5 business days for packaging and dispatch.
Mass production / Custom OEM orders: 15 to 25 business days depending on raw material scheduling.


Industrial Packaging Architecture:
Inner Box: 10 pieces per sealed, moisture-proof inner box.
Master Carton: 500 pieces per heavy-duty double-corrugated export carton (Gross Weight: approx. 23.5 kg per carton).
Palletization: Fumigated ISPM-15 wooden pallets or heavy-duty plastic pallets wrapped in multi-layer stretch film with corner protectors for all sea and rail freight shipments.


Global Shipping Formats:
FOB / CIF / CFR: Dispatched via major international deep-water ports (Ningbo/Shanghai).
DDP / DDU: Available via contracted air freight and rail-link distribution networks directly to your fulfillment centers in Europe, North America, and Australia.
Express Air Courier: (DHL, FedEx, UPS) Recommended for urgent prototype evaluations and first-article testing. 

 

product-962-312

 

FAQ

 

Q: What is the specific difference between your gG and aM utilization categories for the 22x58mm size?

A: The gG category represents a full-range breaking capacity fuse designed for general-purpose applications, protecting cables and equipment from both low-level overloads and high-level short circuits. The aM category denotes a partial-range breaking fuse specifically configured for short-circuit protection in motor circuits; it features a time-delay characteristic that allows high motor-starting inrush currents without blowing, but requires an external overload relay for low-current thermal protection.

Q: Can you provide the Power Dissipation (Watts) and I2t clearing data sheets for circuit coordination simulation?

A: Yes. We provide comprehensive Type Test Reports and digital Excel or PDF datasheets detailing exact pre-arcing I2t, total clearing I2t, and power loss curves at 100% rated current load. These data points allow your electrical engineers to accurately program selective coordination inside ETAP, MATLAB, or other simulation software.

Q: How does your fuse handle ambient temperature derating inside enclosed, high-density switchgears?

A: Our fuses maintain 100% current rating calibration at an ambient baseline of +30 to +40 degrees Celsius. For enclosed installations operating up to +70 or +80 degrees Celsius, a standard derating factor (0.8 to 0.85) must be applied according to our thermal derating curves. We provide explicit temperature-derating coefficients within our technical manual.

Q: Are your fuses physically interchangeable with existing European or North American industrial brands?

A: Yes. Our 22x58mm cylindrical fuses strictly adhere to the standardized dimensional tolerances defined in IEC 60269-2. This guarantees 100% mechanical and electrical compatibility with all compliant standard 22x58mm fuse holders, disconnect switches, and fuse blocks from any global manufacturer.

Q: What quality verification documentation accompanies each commercial shipment?

A: Every commercial batch is dispatched alongside a factory Certificate of Conformity (CoC), an internal OQC (Outgoing Quality Control) Inspection Report covering dimensional check-lists and resistance distribution data, and material safety compliance slips (RoHS/REACH tracking). Full type-test verification reports from third-party laboratories can be requested prior to contract signing.

Q: Can you supply matching 22x58mm DIN-rail mounted fuse holders as a bundled kit?

A: Yes, we manufacture a complete line of compatible 22x58mm fuse holders. Options include single-pole, 2-pole, 3-pole, and 3-pole+Neutral configurations. These holders can be ordered with or without neon/LED blown-fuse visual indicators, rated up to 1000V AC/DC.

Q: Do you offer specialized 22x58mm fuses designed specifically for 1000V DC Photovoltaic (gPV) systems?

A: Yes. While standard gG/aM profiles are optimized for AC networks, we have a dedicated production run for gPV (Photovoltaic) protection versions in the same 22x58mm envelope. These feature specialized interior silver grid matrices optimized to interrupt low, continuous DC fault currents generated by solar arrays up to 1000V DC.

Q: What is your policy regarding first-article inspection (FAI) and physical sample provisions?

A: We provide free physical samples (typically 5 to 10 pieces per requested current rating) for prospective B2B clients to conduct laboratory performance testing and mechanical clearance checks. The client only covers the international courier shipping fees, which are fully credited back upon the placement of the initial container or mass-production order.

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