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22*58mm PV Fuse Holder

22*58mm PV Fuse Holder

The 22x58mm PV Fuse Holder is a heavy-duty, high-capacity modular fuse base engineered specifically for high-power utility solar installations, centralized combiner boxes, and multi-megawatt energy storage systems.

Description

Product Overview

 

The 22x58mm PV Fuse Holder is a heavy-duty, high-capacity modular fuse base engineered specifically for high-power utility solar installations, centralized combiner boxes, and multi-megawatt energy storage systems. Designed to accommodate large 22x58mm cylindrical gPV solar fuses, this holder safely manages the extreme thermal and electrical loads of high-current DC sub-arrays up to 1500V DC, providing rugged contact retention and touch-safe isolation during fault clearing and system maintenance. 

 

Process Engineering & Performance Advantages

 

High-Amp Double-Clamping Contacts: Built with thick-gauge silver-plated copper contacts reinforced by stainless steel external spring rings. This multi-layer clamping mechanism prevents contact relaxation caused by extreme thermal expansion and contraction, locking contact resistance below 0.8 milliohms to avoid localized hot-spots at 125A full load.
UL 94-V0 Non-Tracking Matrix: Molded from premium, high-molecular-weight engineering thermoplastic with excellent Comparative Tracking Index (CTI) ratings. The housing maintains high structural integrity under continuous 130 degrees C internal temperatures and eliminates structural carbon tracking under 1500V DC strain.
Finger-Safe Isolation Shroud: Features a robust, deep-pocket flip-front hinge layout that achieves an IP20 protection rating. When opened for maintenance, the fuse cartridge completely isolates the live terminal plates, providing full physical protection for field technicians against high-voltage DC feedback loops.
Severe Climate Durability: The outer housing compound is embedded with proprietary chemical UV-stabilizers and moisture-resistant agents. It successfully passes extended accelerated weathering cycles (ASTM standard testing) without cracking, chalking, or loss of dielectric strength in high-altitude or desert solar fields. 

 

Customization & Commercial OEM Services

 

We deliver engineered components with adaptable manufacturing parameters to match the supply chains of global EPCs and panel builders:


Multi-Pole Block Assemblies: Available as factory-locked 1-Pole, 2-Pole, or 3-Pole parallel configurations utilizing integrated mechanical links to simplify large-scale panel wiring layouts.
Integrated Blown-Fuse Indicator Lamps: Optional high-voltage neon or solid-state LED indicators can be built directly into the front flip cover (detecting open circuits from 1000V DC to 1500V DC) for instantaneous field troubleshooting.
High-Contrast Laser Markings: Continuous fiber laser engraving for custom product labels, client part numbers, wiring configuration schematics, and international regulatory markings that will not degrade over time.
Bespoke Terminal Adaptations: Custom box lugs or extended screw terminals can be supplied to facilitate direct connection with heavy solid busbars or non-standard flexible copper cabling. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.
Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.
Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.
End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.
Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Global Supply Chain & Transport Logistics

 

We ensure predictable product availability and seamless logistical execution for large-scale utility infrastructure projects:


Minimum Order Quantity (MOQ): 200 units for standard stock specifications; 1000 units for customized colors or private branding.
Mass Production Throughput: Up to 100,000 units per month utilizing our automated multi-cavity injection molding equipment.
Industrial Export Packaging: Fuses holders are packed in molded shock-resistant trays, sealed in heavy-duty VCI moisture-barrier bags, and shipped in rigid 5-layer corrugated master cartons on export-ready plastic pallets wrapped in industrial stretch film.
Flexible Shipping Frameworks: Comprehensive shipping logistics provided under FOB, CIF, CFR, or complete door-to-door DDP (Delivered Duty Paid) terms, delivering directly to your project site or distribution center in North America, Europe, and Australia with all import tariffs fully cleared.
Complete Technical Documentation: Every shipment is accompanied by a Certificate of Compliance (CoC), Factory Acceptance Testing (FAT) records, and 3D STEP CAD models for seamless engineering layout integration. 

 

Products Description

 

Model number: CFPV2258
Voltage: 1500VDC
Current: 80A
Standard: IEC60269
Country of origin: China

 

product-980-741

 

FAQ

 

Q: Why is a 22x58mm fuse holder selected over smaller 10x38mm or 14x51mm models?

A: The larger 22x58mm physical size is engineered specifically to manage higher current ranges (typically 50A to 125A) and higher heat loads. Smaller fuse holders cannot handle these current densities or wire sizes (up to 50 mm2 / 1 AWG) without experiencing extreme thermal buildup that leads to nuisance tripping or enclosure degradation.

Q: Does this holder feature dual mounting options for both DIN rail and panel plate installations?

A: Yes. Depending on the exact sub-series chosen, our 22x58mm holder incorporates a dual-purpose base. It can be snapped directly onto a standard 35mm DIN rail for quick modular assembly, or secured firmly to a flat steel backplate using integrated screw-mounting holes to withstand severe vibration in moving machinery.

Q: How does the holder maintain an ultra-low contact resistance of less than 0.8 milliohms over a 15-year operational lifespan?

A: We utilize high-purity copper contacts heavily plated with silver, which provides excellent electrical conductivity. To prevent the copper from relaxing over years of continuous thermal cycling (hot days and cold nights), we reinforce each contact clamp with a high-tensile stainless steel compression ring that maintains constant physical pressure on the fuse blades.

Q: Can this 22x58mm holder be safely pulled open while the solar array is generating full power?

A: No. This fuse holder is categorized as a non-load disconnect device. Opening the carrier under an active 100A DC load will draw an intense, destructive DC arc that can destroy the holder and endanger the operator. The external inverter or main DC load breaker must be shut down before opening the carrier door.

Q: Is the optional LED blown-fuse indicator compatible with low-voltage systems?

A: Our integrated LED indicators are engineered specifically for high-voltage PV circuits, operating efficiently across a broad voltage range from 1000V DC up to 1500V DC. They will not illuminate correctly in low-voltage automotive or standard 24V/48V industrial battery circuits.

Q: What quality testing protocols are implemented in your factory for every production batch?

A: Our manufacturing process is fully ISO 9001:2015 certified. Every single unit undergoes automated mechanical alignment and contact insertion checks. From every production batch, random sample lots are subjected to high-voltage dielectric withstand testing (8kV AC), terminal torque limits, and precision micro-ohm contact resistance verification.

Q: Can you provide comprehensive material certification data for international commercial bids?

A: Yes. We support global procurement managers and compliance engineers by supplying complete documentation packages, including third-party laboratory test reports, RoHS and REACH compliance declarations, and material safety data sheets (MSDS) detailing the exact flame-retardant properties of our plastics.

Q: What is the typical lead time for an urgent 10,000-unit procurement order for a solar project?

A: For standard configurations, we maintain a rolling safety stock of stamped metal contacts and molded housings, allowing us to finish assembly and ship up to 10,000 units within 15 to 21 working days. Customized branding or modified terminal layouts generally require an additional 7 to 10 days for tooling setup.

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