1600amp Fast Blow Ceramic Hrc Fuse

1600amp Fast Blow Ceramic Hrc Fuse

The 1600A Fast Blow Ceramic HRC (High Rupturing Capacity) Fuse is a highly engineered, high-speed current-limiting fuse developed specifically for the sub-millisecond protection of power semiconductor devices, including IGBTs, Thyristors, MOSFETs, and industrial power conversion systems.

Description

Product Overview

 

The 1600A Fast Blow Ceramic HRC (High Rupturing Capacity) Fuse is a highly engineered, high-speed current-limiting fuse developed specifically for the sub-millisecond protection of power semiconductor devices, including IGBTs, Thyristors, MOSFETs, and industrial power conversion systems. 

 

Material & Manufacturing Craftsmanship

 

Our fuses are manufactured in an ISO 9001:2015 certified facility using automated assembly lines to guarantee batch-to-batch consistency:


Precision-Etched 99.99% Pure Silver Elements: Unlike copper or copper-coated alternatives, our pure silver elements prevent aging under continuous heavy loads, ensuring the pre-arcing time-current curves remain stable over a 15+ year operational lifespan.
C799 Grade Alumina Ceramic Body: Offers a tensile strength exceeding 250 MPa and insulation resistance up to 1000 MOhm. It withstands extreme thermal shocks up to 300 degrees C without micro-cracking, guaranteeing absolute arc containment.
Controlled Density Quartz Sand Filling: Utilizing automated vibration filling and high-temperature baking processes to eliminate air pockets, ensuring maximum heat dissipation and instantaneous arc extinction during high-fault clearances. 

 

OEM/ODM Customization Services

 

We provide flexible engineering and manufacturing customization for global EPC contractors, Tier-1 system integrators, and industrial OEMs:


Electrical Tailoring: Custom voltage ratings (up to 1500VDC for utility-scale solar), specific I2t windows, and integrated microswitch indicators for remote fault signaling.
Mechanical Adaptations: Custom busbar geometry, multi-hole bolt configurations, and special blade dimension alignments to fit legacy systems.
Branding & Traceability: Laser-etched private labeling, customer part numbers, and unique QR codes linked directly to factory batch test reports. 

 

Global Logistics, Packing & Trade Terms

 

To meet the strict supply chain schedules of overseas infrastructure projects, we offer optimized logistics solutions:


Minimum Order Quantity (MOQ): 10 pieces (for standard models); sample testing runs available upon request.
Lead Time: 5-7 working days for standard inventory; 15-20 days for bulk OEM customization orders.
Heavy-Duty Export Packaging: Each fuse is individually housed in a shock-absorbing molded foam slot, packed inside a 5-layer corrugated master carton, and palletized (Fumigation-free IPPC pallets) to prevent transit damage.
Flexible Incoterms: FOB, CIF, CFR, and DDP (Delivered Duty Paid) via sea, air, or express (DHL/FedEx/UPS), clearing custom hurdles directly to your warehouse. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.


Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.


Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.


End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.


Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Industrial Applications

 

Renewable Energy: Centralized PV Inverters, Wind Power Converters, Utility-Scale BESS (Battery Energy Storage Systems).
E-Mobility Infrastructure: Megawatt-level High-Power EV Charging Stations (DC Fast Chargers).
Industrial Automation: High-power VFDs, Soft Starters, Megawatt Servo Drives, and Industrial Inverters.
Power Infrastructure: DC Microgrids, Data Center Main Distribution Boards, UPS Systems, and Rail Traction Substations. 

 

Specification

 

Model Number

580M64259

Ratings

 

Voltage

690Vac

Current

1600A

Breaking Capacity

100kA

Operating class

HRC Fuse

Standards/Approvals

GB13539.1/.2 IEC 60269-1/-2

Country of Origin

China

 

product-1190-710

 

FAQ

 

Q: What is the utilization category of this fuse, and can it be used for motor overload protection?

A: No, this is an aR-category (high-speed/fast-acting) fuse designed exclusively for short-circuit protection of power semiconductors (IGBTs, diodes, thyristors). It clears faults within milliseconds. For motor overload protection, a gG or gM category fuse must be utilized, as an aR fuse cannot withstand sustained low-level overloads without premature aging.

Q: How does your factory ensure the consistency of I2t values across different production batches?

A: Every single batch undergoes automated cold resistance testing and X-ray internal alignment inspection to ensure zero voiding in the quartz sand and perfect alignment of the silver element. Type tests are periodically performed in our CNAS-certified laboratory to verify that pre-arcing and clearing I2t values remain strictly within the +/- 5% tolerance band stipulated by IEC 60269-4.

Q: Does the 1600A rating require current derating under high ambient operating temperatures?

A: Yes. The rated current of 1600A is calibrated at an ambient temperature of +30 degrees C. For higher temperatures, a derating factor must be applied (e.g., approximately 0.90 at +60 degrees C and 0.82 at +80 degrees C). We provide full Temperature Derating Curves and Power Dissipation charts to your engineering team during the selection process.

Q: Can this fuse handle bi-directional DC faults in Battery Energy Storage Systems (BESS)?

A: Yes, our 1000VDC rated models are specifically designed and certified for heavy-duty DC applications. They feature optimized elements that can successfully clear both low overcurrents (critical in battery faults) and massive short-circuit currents up to 50kA DC with a time constant (tau) of less than or equal to 15ms.

Q: Can you provide localized certificates (e.g., UL, CE) and factory test reports for customs and compliance compliance?

A: Absolutely. Every shipment is accompanied by a Factory Inspection Certificate (Type Test Report according to EN 10204 3.1). Depending on the exact part number ordered, official CE certificates and UL Recognition files (UL 248-13) are provided digitally for your engineering compliance archives.

Q: Do you provide free engineering samples for prototype validation?

A: We provide qualification samples to verified OEM manufacturers, system integrators, and EPC contractors. Please provide your system electrical schematics, expected prospective fault currents, and your target timeline to our technical support team to arrange a sample evaluation.

Q: What are the primary indicators for fuse blowout in a fully enclosed cabinet?

A: We can supply these fuses with an integrated visual trip indicator (striker pin) or mount a remote microswitch adapter that provides an electrical dry contact signal to your PLC or SCADA system immediately upon fuse interruption.

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