Energy Storage Fuse 1000V 500A
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Energy Storage Fuse 1000V 500A

Energy Storage Fuse 1000V 500A

The 1000V 500A DC Energy Storage Fuse is specifically engineered for severe fault isolation in Utility-Scale Battery Energy Storage Systems (BESS), Power Conversion Systems (PCS), and heavy-duty EV charging infrastructure.

Description

Product Overview

 

The 1000V 500A DC Energy Storage Fuse is specifically engineered for severe fault isolation in Utility-Scale Battery Energy Storage Systems (BESS), Power Conversion Systems (PCS), and heavy-duty EV charging infrastructure. Utilizing a pure silver (99.99% pure Ag) fuse element and an automated internal quartz sand packing process, this high-speed fuse guarantees ultra-fast quenching of massive DC short-circuit arcs, safeguarding critical battery blocks and megawatt-level inverters. 

 

Data-Driven Performance & Engineering Advantages

 

Thermal Control & Low Power Loss: Designed with a power dissipation of 75W or less at rated current. This prevents thermal runaway inside enclosed BESS combiner boxes and significantly reduces HVAC cooling loads.
Precise Arc Quenching Process: Uses vibration-compacted, high-purity quartz sand (99.5% or more SiO2) to eliminate internal air pockets. Upon fault, the sand instantly vitrifies into high-resistance fulgurite, extinguishing 100kA DC arcs within 10ms or less.
Silver-Element Reliability: Structural stamping of 99.99% pure silver elements prevents aging and resistance drift, ensuring a stable 15-year operational lifespan under cyclic load conditions.
Mechanical Resilience: The reinforced Alumina Ceramic body withstands up to 20g vibration and 50g mechanical shock, meeting harsh outdoor containerized storage requirements. 

 

Custom Manufacturing & OEM Services

 

As an ISO 9001:2015 certified manufacturer, we provide tailored solutions for global EPCs, inverter manufacturers, and tier-1 system integrators:
Flexible Current Tuning: The standard 500A body can be modified from 315A up to 630A within the same physical frame size.
Custom Terminal Geometry: Center-slotted, offset-slotted, or flush-mount terminal adaptations available to match your specific busbar layout.
Smart Labeling: Laser-etched QR codes on each fuse body for automated trace-and-track asset management.
Sample Lead Time: Custom prototypes are ready within 7 to 10 working days, complete with localized performance test reports. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.
Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.
Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.
End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.
Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Supply Chain & International Logistics

 

We mitigate global logistics risks through structured commercial frameworks:


MOQ: 100 units (For standard specification).
Production Capacity: 50,000 units per month with automated production lines.
Packaging: ESD-safe, high-density foam padding inside seaworthy 5-layer corrugated export cartons.
Shipping Terms: FOB Qingdao/Shanghai, CIF, or DDP (Delivered Duty Paid) directly to North American and European warehouses.
Documentation Provided: Certificate of Compliance (CoC), Full Batch Test Reports (including Mill Test Certs for silver and ceramics), and 3D STEP files for immediate CAD integration. 

 

Specification

 

Model Number

CFBS-H01-DB H2-DB H3-DB

Ratings

 

Voltage

1000V DC

Current

Up to 500A

Breaking Capacity

50kA

Operating class

AR Fuse

Standards/Approvals

GB13539.1/.2 IEC 60269-4

Country of Origin

China

 

FAQ

 

Q: What international certifications does this fuse comply with for US and EU grid connections?

A: This fuse series is fully engineered to meet UL 248-13 and IEC 60269-6 standards. We provide complete Type Test Reports from third-party accredited laboratories to streamline your BESS system-level CE, UL 9540, or TUV certification process.

Q: How does the fuse perform under cyclic load profiles typical of solar-plus-storage applications?

A: The 99.99% pure silver element features high fatigue resistance. It is mathematically and physically calibrated to handle peak charging and discharging current cycles without internal fatigue or nuisance tripping, provided the cyclic peak does not exceed the calculated temperature derating curve.

Q: What is the specific time constant verified during your 100kA DC breaking capacity test?

A: Our 100kA breaking capacity is verified at a time constant equal to or less than 15ms, representing worst-case inductive short-circuit loops in massive battery banks. This ensures safe fault isolation even in highly inductive DC bus systems.

Q: Can you provide customized mounting patterns for existing PCS or inverter retrofits?

A: Yes. Our CNC terminal milling line can customize slot widths, hole diameters, and blade lengths based on your technical drawing. We accept drawing formats in STEP, DWG, or PDF and will return a confirmation blueprint within 48 hours.

Q: What is your standard policy for structural and functional testing prior to shipment?

A: Every single production batch undergoes 100% automated inspection, which includes End-to-End Resistance Testing, Visual Inspection, and X-ray density verification of the quartz sand filling. Destructive Testing (Time-Current verification and Breaking Capacity checks) is executed on a statistically validated sample size (AQL 0.65 standard) per batch.

Q: How do you handle shipping logistics and customs clearance for high-volume European and North American buyers?

A: We offer comprehensive DDP (Delivered Duty Paid) shipping via reliable freight forwarders. We handle all export customs clearance, maritime/air transit, import duties, and local inland delivery directly to your facility or designated warehouse, removing all logistical burdens from your procurement team.

Q: Is there a temperature derating factor we must apply when installing in unconditioned outdoor environments?

A: Yes. The rated 500A current is based on a 40 degrees C ambient baseline. For higher temperature environments (such as containerized BESS running up to 60 or 70 degrees C inside), we provide a precise Temperature Derating Curve Chart to help your engineers select the appropriate nominal current rating.

Q: Can we request standard products for trial and quality evaluation before signing a bulk contract?

A: Yes. We support global procurement managers by providing sample units for engineering evaluation. Standard samples can be dispatched within 3 working days, allowing your technical team to verify compliance and fit before placing a high-volume commercial order.

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