HRC Fuse With Miniature 1000V DC 500A
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HRC Fuse With Miniature 1000V DC 500A

HRC Fuse With Miniature 1000V DC 500A

The Miniature HRC DC Fuse 1000V 500A is a space-saving, high-rupturing capacity protection solution designed for space-constrained industrial DC applications.

Description

Product Overview

 

The Miniature HRC DC Fuse 1000V 500A is a space-saving, high-rupturing capacity protection solution designed for space-constrained industrial DC applications. Engineered specifically for high-density Battery Energy Storage Systems (BESS), solar PV combiners, and compact Power Conversion Systems (PCS), this fuse delivers maximum overcurrent and short-circuit protection within a significantly reduced footprint without sacrificing thermal efficiency or arc-quenching performance. 

 

Process Engineering & Performance Advantages

 

High-Density Compact Footprint: Engineered with a miniature body design that reduces installation space by up to 25% compared to standard industrial HRC fuses, allowing system integrators to maximize power density inside PCS cabinets and BESS racks.
Advanced Low-Loss Silver Element: Features an optimized 99.99% pure silver element configuration with precision-stamped constriction zones. This achieves a lower power loss of only 68W at full load, minimizing temperature rise in sealed enclosures.
Automated High-Density Sand Packing: Utilizing an automated ultrasonic vibration packing process, the high-purity quartz sand filler achieves a density deviation of less than 1%. This eliminates air gaps and ensures the immediate suppression of critical 100kA short-circuit faults.
Superior Isolation Security: The high-strength alumina ceramic housing exhibits zero tracking index and resists thermal shocks up to 300 degrees C, preventing catastrophic body ruptures during extreme fault conditions. 

 

Custom Manufacturing & OEM/ODM Framework

 

We provide scalable technical customization to support global Tier-1 energy storage system manufacturers and electrical distributors:


Tailored Terminal Layouts: We offer customized center-slotted, offset-slotted, or angled terminal shapes to fit non-standard or proprietary busbar designs.
Flexible Rating Adjustments: The internal silver element geometry can be calibrated to provide customized ratings (e.g., 350A, 400A, 450A) within the same compact miniature frame size.
Traceable Laser Branding: Complimentary laser etching for private labels, including customized part numbers, logos, barcodes, and unique QR codes for asset lifecycle tracking.
Rapid Engineering Samples: Prototyping and engineering sample validation lots can be completed and dispatched within 7 to 10 working days, accompanied by initial internal laboratory test data. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.
Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.
Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.
End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.
Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Supply Chain & International Logistics

 

We understand that timing and compliance are critical to global infrastructure project schedules:


Minimum Order Quantity (MOQ): 100 units for standard specifications; 500 units for custom terminal designs.
Mass Production Capacity: Stable output of 60,000 units per month utilizing our automated assembly lines.
Export-Grade Packaging: Packaged in individual anti-static compartments, surrounded by shock-absorbing high-density polyethylene foam, and sealed within heavy-duty 5-layer corrugated export master cartons.
Flexible Shipping Terms: Available under FOB, CIF, CFR, and hassle-free DDP (Delivered Duty Paid) terms, delivering directly to your job site or warehouse in North America, Europe, and Australia with all import duties handled.
Engineering & Compliance Documents: Every shipment includes a Certificate of Compliance (CoC), Batch Inspection Reports (Factory Acceptance Testing), and 3D STEP files for seamless integration into your CAD layout files. 

 

Specification

 

Model Number

CFBS-H1-UB H01-UB H2-UB H3-UB

Voltage

1000V DC

Current

Up to 500A

Breaking Capacity

50kA

Operating class

AR Fuse

Standards/Approvals

GB13539.1/.2 IEC 60269-4

Country of Origin

China

 

FAQ

 

Q: What specific space savings does this "Miniature" HRC fuse offer compared to standard fuses?

A: Our miniature HRC design reduces the physical volume and mounting footprint by approximately 20% to 25% compared to conventional IEC/UL fuses of the same rating. This allows your engineering team to design tighter busbar configurations and smaller DC combiner boxes, driving down overall enclosure material costs.

Q: How does your factory guarantee that the internal quartz sand is packed correctly to prevent arc leakage?

A: We utilize 100% automated ultrasonic filling lines with real-time weight-verification sensors. Furthermore, we run X-ray density scanning on a statistical sample size from every single production batch to ensure there are zero internal voids or air pockets that could compromise arc-quenching performance.

Q: Does this fuse have the necessary documentation to pass UL 9540 or CE system-level certifications?

A: Yes. This fuse is built in strict accordance with UL 248-13 and IEC 60269-6. We provide global procurement managers with comprehensive third-party type test reports and material compliance sheets, which heavily simplifies and accelerates your complete BESS or PCS system-level compliance approvals.

Q: Can you provide a detailed temperature derating curve if we install this fuse in a desert solar-plus-storage environment?

A: Yes. The 500A rating is calculated at a standard 40 degrees C ambient temperature. For unconditioned outdoor environments where internal enclosure temperatures can reach up to 60 or 70 degrees C, we supply complete Temperature Derating Charts and Time-Current Curves (TCC) to ensure correct sizing.

Q: What is your standard quality control sampling plan for large-volume B2B contract orders?

A: We apply a strict automated 100% inspection for critical non-destructive parameters, including internal resistance checks and dimension accuracy. For destructive testing (such as time-current verification), we follow the international AQL 0.65 standard for batch sampling, guaranteeing consistent reliability across every production run.

Q: We require custom-shaped blade terminals to fit our existing busbar layout. What is the process for this?

A: You simply need to provide your technical drawing or 3D model in STEP, DWG, or PDF format. Our engineering team will review the mechanical feasibility and issue an official counter-drawing for your approval within 48 hours. Once approved, custom tooling and sample production can begin immediately.

Q: How do you handle shipping logistics, customs documentation, and import tariffs for European and North American buyers?

A: We offer fully managed DDP (Delivered Duty Paid) shipping solutions. Our logistics partners handle all maritime or air freight, export clearances, local import customs entry, and payment of destination tariffs/taxes. The goods are delivered directly to your dock with no hidden fees or regulatory overhead for your team.

Q: Can we request a small production lot for field testing before committing to an annual supply contract?

A: Yes. We welcome industrial field trials. We can arrange a sample qualification batch of 10 to 20 units with accelerated processing, allowing your R&D and quality assurance teams to verify fit, form, and functional compatibility on-site before executing a high-volume purchasing agreement.

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