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500A Solar PV Thermal Fuse

500A Solar PV Thermal Fuse

The 500A Solar PV Bolt-On Fuse is a high-capacity, gPV-rated DC protection device engineered specifically for utility-scale solar farms, central inverters, and high-energy Battery Energy Storage Systems (BESS).

Description

Product Overview

 

The 500A Solar PV Bolt-On Fuse is a high-capacity, gPV-rated DC protection device engineered specifically for utility-scale solar farms, central inverters, and high-energy Battery Energy Storage Systems (BESS). Operating at voltages up to 1500VDC, this heavy-duty fuse provides full-range protection against low overloads and catastrophic short-circuit faults up to 250kA, preventing thermal runaway and safeguarding multi-megawatt DC power distribution networks. 

 

Technical Specifications

 

Product Type: Photovoltaic High-Current Protection Fuse (gPV)
Mounting Type: Bolt-On / Blade Terminal (Standard NH-type design, size dependent)
Rated Current (In): 500A (Available in current steps from 100A to 500A within the same frame size)
Rated Voltage (Un): 1000V DC / 1500V DC
Breaking Capacity (I1): 100kA at 1500V DC / 250kA at 1000V DC
Time Constant (tau): Less than or equal to 3ms (Optimized for steep DC fault profiles)
Body Material: Reinforced Alumina Ceramic (C799 Grade, Greater than or equal to 96% Al2O3)
Element Material: 99.99% Pure Silver (Ag) with precise M-effect overlay for low-overload triggering
Arc-Quenching Filler: High-purity, oven-dried Quartz Sand (99.9% SiO2 content, controlled grain size)
Power Dissipation (Pn): Less than or equal to 75W at 500A rated current (Energy efficient)
Operating Temperature: -40°C to +125°C (Standard linear derating curve applies above 50°C)
Standards & Compliance: Fully compliant with IEC 60269-6, UL 248-19, CE, RoHS, and REACH

 

Premium Engineering & Material Data

 

96% Alumina Ceramic Body: Built using industrial C799-grade alumina ceramic, providing a tensile strength exceeding 250MPa and thermal shock insulation up to 400°C. This prevents catastrophic body shattering or gas leakage during extreme high-energy 1500V short-circuit interruptions.
99.99% Pure Silver Elements: Features multi-bridge silver elements stamped with micron-level precision. The integration of low-melting-point alloy dots (M-effect) ensures the fuse responds safely to low-level overcurrents before heat damages surrounding busbars.
Compacted Quartz Sand Matrix: Filled with chemically washed, high-density quartz sand. Automated vibration-filling lines eliminate air pockets, ensuring instant arc-cooling, minimal pressure buildup, and complete containment of localized plasma arcs. 

 

Customization & OEM/ODM Services

 

We offer robust customization capabilities to align with your system design and local grid codes:


Terminal Configurations: Customizable bolt hole spacing, blade thickness, and integrated visual trip indicators (microswitch compatibility available for remote fault signaling).
Private Labeling: High-resolution CNC laser marking for custom branding, internal inventory SKU numbers, QR codes, and region-specific compliance logos with zero fading under high temperatures.
Flexible Current Calibration: Specialized rating calibrations for high-altitude solar deployments or extreme desert ambient environments. 

 

Quality Control & Factory Testing Gaurantee

 

Every production batch undergoes a rigorous QA/QC protocol before leaving our facility to eliminate infant mortality in the field:


100% Automated cold resistance calibration.
X-Ray inspection of internal silver element alignment and sand compaction density.
Calibration verification using high-current injection testers.
Full batch traceability via laser-etched barcodes on each fuse body. 

 

Why Partner with Chifeng Electric?

 

Established in 1988, Zhejiang Chifeng Electric Co., Ltd. is a premier manufacturer dedicated to pioneering fuse technology and delivering high-reliability circuit safety solutions globally.


Decades of Industry Expertise:
Backed by over 35 years of specialized fuse manufacturing experience, trusted by 1,200+ clients worldwide.
Robust Technical Barriers:
Armed with 48 authorized patents (including core invention patents) and 159 qualification certificates, supported by a 65% automation rate in production.
Global Compliance & Certifications:
Formally ISO9001 certified. All products fully comply with IEC 60269 and GB 13539 standards, and hold prestigious international safety marks including CCC, CE, CB, TÜV Rheinland, and UL.
End-to-End Capability:
Operating from a 16,000 m² state-of-the-art facility, we house an in-house R&D center, a dedicated testing lab, and high-precision breaking capacity test systems.
Direct-from-Manufacturer Advantage:
Factory-direct sales model minimizes intermediary markups, ensuring top-tier quality with optimal cost efficiency. 

 

Logistics, Packaging & Lead Times

 

Industrial Export Packaging: 1 PC per protective bubble wrap package, 20 PCS per heavy-duty double-corrugated master carton. Carton dimensions: 40 x 30 x 25 cm. Gross Weight: Approximately 16.5 kg per carton.
Pallet Sealing: Packed on ISPM-15 heat-treated fumigation-free wooden or plastic pallets, completely bound with heavy-duty edge protectors and anti-moisture stretch film.
Global Shipping Timelines: Standard 500A specifications are kept in raw stock; shipping takes 5-7 business days. Large custom bulk orders (over 5,000 PCS) require a production lead time of 20-25 days.
Trade Terms Supported: FOB, CIF, EXW, and DDP via reliable ocean, air, or rail freight. All necessary customs paperwork (Certificate of Origin, Form E, SGS Test Reports) is provided standard. 

 

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FAQ

 

Q: What are the exact pre-arcing and total clearing I2t values for the 500A model at 1500VDC?

A: For our standard 500A 1500VDC gPV fuse, the typical pre-arcing I2t is 185,000 A2s, and the total clearing I2t at rated voltage is approximately 920,000 A2s. Complete I2t characteristic curves and time-current datasheets are available via our engineering department.

Q: Can this 500A fuse handle the bi-directional current profiles found in Battery Energy Storage Systems (BESS)?

A: Yes. While designed under gPV standards, the full-range protection capability and rapid clearing time make it highly suited for the DC side of BESS multi-megawatt containerized racks, managing both charge and discharge fault profiles safely.

Q: What is the power loss (watt loss) at continuous 100% load, and how will it affect my combiner box thermals?

A: The power dissipation of our 500A model at 1.0 x In is kept under 75 Watts. This low power loss minimizes internal temperature rise within sealed IP65/IP66 outdoor combiner boxes or inverter enclosures, reducing the need for active cooling.

Q: How do high-altitude environments (e.g., solar farms at 3,000 meters above sea level) affect this fuse's rating?

A: At altitudes above 2,000 meters, air density decreases, affecting thermal dissipation and dielectric properties. For installations at 3,000 meters, we recommend a current derating factor of 0.95. Please consult our technical support team for the exact altitude derating matrix.

Q: Can you provide a microswitch attachment for remote monitoring of fuse status?

A: Yes. We manufacture a specific variant of the bolt-on fuse equipped with a mechanical striker pin. This pin triggers an externally mounted, isolated microswitch when the fuse blows, sending an immediate signal to your SCADA monitoring system.

Q: What is the Minimum Order Quantity (MOQ) for custom terminal configurations or private labeling?

A: For standard private labeling (laser printing your logo on our stock bodies), the MOQ is 200 PCS. For custom mechanical terminal dimensions or bespoke current ratings requiring new stamping dies, the initial MOQ starts at 500 PCS.

Q: What type of third-party test verification do you provide for EPC compliance checks?

A: We provide comprehensive Type-Test Reports matching IEC 60269-6 protocols. These include temperature rise tests, breaking capacity verifications, and time-current characteristic validation conducted by accredited, independent international test laboratories.

Q: What are your payment terms for large-scale utility project procurement?

A: For initial project contracts, we accept a 30% T/T deposit, with the 70% balance paid against the presentation of shipping documents (Bill of Lading). For verified tier-1 EPC contractors or long-term contract distributors, we can open net-30 or net-60 day credit terms subject to credit approval.

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